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CBG Plant Setup

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CBG Plant Setup

A CBG (Compressed Biogas) plant turns organic waste, like cattle dung, food scraps, or farm leftovers, into clean fuel. This fuel is called Compressed Biogas. You can use it just like CNG (Compressed Natural Gas) in vehicles or for cooking. Setting up a CBG plant means building digesters, gas cleaning units, compressors, and storage. Under government schemes, entrepreneurs get subsidies, making it easier to invest in this green energy project.
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Benefits of a CBG Plant

  1. Clean Energy Source
    1. CBG burns much cleaner than fossil fuels.
    2. It cuts greenhouse gas emissions and helps fight pollution.
  2. Waste Management
    1. You turn cattle dung, kitchen waste, and farm residues into fuel.
    2. This reduces landfill waste and controls foul odours.
  3. Government Support
    1. Under schemes like SATAT (Sustainable Alternative Towards Affordable Transportation), you get capital subsidies and tax breaks.
    2. These lower your upfront costs significantly.
  4. New Revenue Streams
    1. Sell CBG to local CNG stations, industries, or households.
    2. You can also earn carbon credits for reducing emissions.
  5. Rural Development
    1. Creating a CBG plant brings jobs to operators, technicians, and transporters.
    2. It boosts the local economy in villages or small towns.
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Key Steps in Setting Up a CBG Plant

Here’s how Amarba Consultancy guides you through the CBG plant setup:
  1. Feasibility Study
    1. We analyse local waste availability (animal dung, food waste).
    2. We estimate daily feedstock and project gas output to size your plant correctly.
  2. Project Design & Budget
    1. Our engineers draft a simple plant layout: digesters, scrubbers, compressors, and storage.
    2. We prepare a clear cost estimate, including CBG plant setup services, government subsidies, and expected revenues.
  3. Land & Permits
    1. We help you find suitable land near waste sources and CBG buyers.
    2. We manage all permits, environment clearance, factory license, and local NOCs, so you avoid delays.
  4. Technology Selection
    1. We recommend the right digester type (plug-flow or covered lagoon).
    2. We pick reliable gas-cleaning units to remove moisture and hydrogen sulfide.
    3. We choose compressors and storage vessels approved for a Compressed Biogas plant setup.
  5. Equipment Procurement
    1. With our industry ties, you get quality digesters, scrubbers, compressors, and piping at the best rates.
    2. We handle vendor negotiations and bulk discounts.
  6. Civil Work & Installation
    1. Our contractors build the concrete foundation, tanks, and equipment supports.
    2. We supervise installation, ensuring safety measures like gas leak detection and proper ventilation.
  7. Commissioning & Testing
    1. We run the plant empty to check the mechanical and electrical systems.
    2. We feed small batches of organic waste to test biogas yield, quality, and compression.
    3. We adjust parameters for maximum gas production and purity.
  8. Training & SOPs
    1. We train your team on daily feeding schedules, gas-quality tests, and compressor operations.
    2. We provide clear standard operating procedures (SOPs) for maintenance and safety.
  9. Marketing & Distribution
    1. We help you connect with CNG stations, industrial users, or cylinder-filling units as buyers.
    2. We design simple billing, delivery, and quality-check processes to build trust.
  10. Ongoing Support
    1. We offer annual plant inspections, performance audits, and troubleshooting.
    2. Our team stays on call for spare parts, process optimisation, and subsidy renewals.
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Why Choose Amarba for Your CBG Plant Setup?

If you try a CBG project alone, paperwork, technology choices, and finding buyers can stretch your timeline to 18–24 months. With Amarba, you get:
  • One-Stop Advisory: All CBG plant setup services, from feasibility to commissioning, under one roof.
  • Fast-Track Permits: We bundle environmental and factory licenses into a single fast-track application.
  • Subsidy Expertise: Our team secures maximum government incentives, lowering your net investment.
  • Proven Technology Partners: We work only with vetted suppliers of digesters, scrubbers, and compressors.
  • Market Linkages: We connect you directly to buyers, CNG outlets, industries, or local cylinder-filling units.
  • Transparent Costs: Upfront budgets show equipment costs, installation fees, and expected subsidy amounts.
  • Timely Delivery: Most clients finish setup in 8–12 months instead of years.
Let Amarba Consultancy guide your CBG plant setup from start to finish. Reduce waste, earn subsidies, and build a profitable green energy business in under a year.
Contact us today for a free feasibility study and detailed project proposal!